はじめに

Introduction

Koji Experience / Koji Seminar — Lecture
Hishiroku Co., Ltd. — Akihiko Sukeno
79 Rokuro-cho, 2-chome Matsubara-dori Yamato-oji Higashi-iru, Higashiyama-ku, Kyoto 605-0813
TEL: 075-541-4141 · e-mail: hishirox@poem.ocn.ne.jp
The Hishiroku company building.
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麹屋六の仕事とは

What a koji spore maker does

What is koji spore (moyashi)?
Koji mould that has been cultured and processed into an easy-to-use "seed" for making koji.
Koji mould → (culturing & processing) → koji spore granules → (processing) → koji spore powder.
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From koji mould to fermented foods
Steps ① to ③ are Hishiroku’s work.
  1. Koji mould
  2. Stock culture
  3. Moyashi (koji spore)
  4. Rice koji, etc.
  5. Fermented foods
Photographs of stages ① to ⑤.
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世界の食と発酵食品のはじまり

World food & the origins of fermented foods

How the world’s fermented foods began
West Asia, Central Asia & Europe
~11,000 years ago — wheat farming may have begun around western Iraq (?!).
Cold, dry climate — suited to wheat → cattle and sheep were raised.
  • Carbohydrates: wheat milled into flour → bread, naan, noodles.
  • Protein: meat and dairy products.
  • Seasonings: soup (boiled meat/bones), cream, butter, cheese.
Properties of wheat
  1. The husk clings tightly to the endosperm.
  2. The endosperm is fragile → it cannot be threshed, so it is milled.
Southeast & East Asia
~10,000 years ago — rice farming may have begun around Hunan, in China’s Yangtze basin.
Hot, humid climate — suited to rice → water-rich land → fish thrive.
  • Carbohydrates: rice (threshed and polished → eaten as whole grains).
  • Protein: fish and soybeans.
  • Seasonings: fish sauce (shottsuru, ishiru, nuoc mam, nam pla…) and grain-paste sauce (→ miso, soy sauce).
Northern mainland China spread a wheat-and-meat culture; the south’s rice-and-fish culture connects through to Japan.
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The Caucasus region
to Europeto East AsiaBlack SeaCaspian SeaCaucasusGeorgiaArmeniaAzerbaijanMoscowTurkeyIraqSaudi ArabiaIran
The Caucasus region and its surroundings.
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The beginnings of fermented foods
Wine
Fallen, crushed grapes fermented by chance. From ~5000 BC it was made in the Caucasus (Georgia), spreading to Mesopotamia, Egypt, Greece, southern Europe and China. ~70% of world grape consumption is for wine.
Dairy (yogurt)
~5000 BC, on the Central Asian steppe: milk from sheep domesticated by nomads; stored sheep’s milk fermented by chance.
Bread
~4000 BC: Mesopotamia had flatbread (unleavened); Egypt had leavened bread (left and forgotten?) → spread to Greece and Europe. Kimuraya’s sake-yeast anpan (using rice koji, 1874) is famous.
Beer (“liquid bread”)
~4000 BC, Mesopotamia: a barley porridge left out fermented by chance. Later barley was milled, baked into bread, torn up, added to water and left to ferment naturally.
“Fermentation” derives from Latin “fervere” (to bubble up). One of several theories, for reference.
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日本人ととのわり

The Japanese & koji

In the world of sake
Chewed-mouth sake
First recorded in the early-Nara "Osumi-no-kuni Fudoki" (present-day eastern Kagoshima). cf. the film "Your Name."
Starchy food (rice) is chewed until sweet, then spat into a vessel. Saliva’s saccharifying enzyme (amylase) turns starch into glucose; airborne wild yeast enters and ferments it into sake.
The word "kamosu" (to brew) is said to derive from "kamusu" (to chew).
Koji-mould sake
First recorded in the "Harima Fudoki" (present-day southwestern Hyogo). Rice farming (short-grain japonica) reached Japan from southern China (mid/lower Yangtze) around the 4th century BC (late Jomon).
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Background — cake-koji vs loose-koji
Countless microbes float in the air (koji mould, Rhizopus, Mucor, yeasts, etc.).
  • China (cake-koji): wheat ground, kneaded with water and shaped → too moist for koji mould (suits Rhizopus/Mucor).
  • Japan (loose-koji): rice steamed → ideal moisture for koji mould (unsuitable for Rhizopus/Mucor).
For people who ate rice and habitually steamed it, the cake-koji method naturally never took hold. Onto steamed rice the air’s microbes settle, and koji mould — favoured by that environment — likely germinated and spread ahead of the rest.
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The origins of soy sauce & miso
Soy sauce
Modeled on China’s "hishio" (a thick paste seasoning), brought to Japan in the Nara period. Its liquid form came after the Kinzanji-miso method was learned from China at Yuasa around the Kamakura/Muromachi periods.
More: the Soy Sauce Information Center. https://www.soysauce.or.jp/
Miso
The Taiho Code (701) records "mishou" alongside "hishio." Around the Kamakura/Muromachi periods it was eaten as "name-miso." Favoured by Warring-States warlords (bean miso, Sendai miso, etc.).
More: the Miso Health Promotion Committee archive. https://miso.or.jp/
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History of koji & koji spore
History of koji
The Harima Fudoki (713) records mould growing on rice offered to the gods, used to brew sake for a banquet — the "natural seeding" method. Rice koji is thought to have entered sake brewing around the early 8th century.
History of koji spore
The Engishiki (927) mentions "yone-no-moyashi." The "tomo-tane" method was used — reusing part of the last batch as seed (~10% added to white rice).
The Kyoto koji monopoly
The 3rd shogun Ashikaga Yoshimitsu exempted the Nishi-kyo guild (tied to Kitano Tenmangu) from the koji tax. In 1419 the 4th shogun Yoshimochi granted a production/sales monopoly. In 1444 the "Bun’an Koji Riot" destroyed it.
The "Mikitsukasa" stone monument (Nakagyo-ku, Kyoto).
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生物の分類麹菌

Classification of microbes & koji mould

Varieties of fermented foods
The three groups — moulds, yeasts and bacteria — and the fermented foods each is involved in.
Venn diagram of moulds, yeasts and bacteria.
From "Kurashi to Biseibutsu" (Daily Life and Microbes).
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Where brewing microbes sit in the classification
Living things divide into animals, plants, protists and viruses; protists further into higher microbes (→ true fungi) and lower microbes (→ bacteria).
LifeAnimalsPlantsProtistsVirusesHigher microbesLower microbesTrue fungiBacteria
Classification of brewing microbes.
What is fermentation?
  1. Using microbes or their enzymes to change the nature of materials and create substances or foods useful to humans.
  2. Fermentation ↔ putrefaction (spoilage).
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Representative microbes
True fungi
  • Koji moulds: Aspergillus oryzae, sojae, luchuensis, flavus, niger.
  • Yeasts: S. cerevisiae (sake/shochu/wine); Zygosaccharomyces rouxii (salt-tolerant, miso/soy); Candida versatilis (salt-tolerant maturing yeast).
  • Blue mould Penicillium; red-koji mould Monascus.
  • Neurospora (red bread mould); Mucor and Rhizopus.
  • Edible mushrooms: matsutake, enoki, shimeji, button, shiitake.
Bacteria
  • Lactic-acid bacteria: Lactobacillus (yogurt, lactic drinks); Lactococcus (cheese, butter); Tetragenococcus halophilus (salt-tolerant, miso/soy).
  • Acetic-acid bacterium: Acetobacter aceti.
  • Natto bacterium: Bacillus natto.
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About koji mould
In 1876 (Meiji 9) Hermann Ahlburg, a natural-history professor at the Tokyo Medical School newly arrived from Germany, isolated a mould from rice koji and named it Eurotium oryzae. It was later reclassified — lacking an ascocarp — as an imperfect fungus and renamed Aspergillus oryzae (Ahlburg) Cohn.
The genus name Aspergillus derives from "aspergillum," the Catholic holy-water sprinkler.
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Morphology of koji mould
The koji mould is made up of spores (conidia), a vesicle, sterigmata (phialides), basal sterigmata, hyphae and so on.
Morphology of the koji mould (conidia, vesicle, sterigmata, hyphae, etc.).
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Declaration certifying koji mould as the "national fungus"
Koji mould has long been used in Japanese brewing and foods, enriching the food culture; it was also the source of Dr. Takamine’s Taka-diastase. In 2005 its full genome was sequenced, and it is expected to grow ever more important industrially.
Dr. Eiji Ichishima, who proposed it, said transmitting koji-mould science and culture from Japan would greatly impact the 21st-century world. The Brewing Society of Japan certifies koji mould as the "national fungus."
October 12, 2006, Brewing Society of Japan (partially revised November 28, 2013).
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Definition of koji mould
Koji mould refers to the following fungi widely used in Japanese brewing and foods.
  1. Aspergillus oryzae, called "yellow koji mould" in Japanese.
  2. Aspergillus sojae, classified in the oryzae group, and white mutants of yellow koji mould.
  3. Black koji mould Aspergillus luchuensis, and its white mutant A. luchuensis mut. kawachii (A. kawachii).
Note: Aspergillus niger (black mould) is a different species and is not counted as koji mould. Source: "Nada Sake" glossary, Brewing Society of Japan.
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"Koji moulds" vs koji mould
"Koji mould" (the useful set) is the group of the world’s koji moulds that benefit humans (good for health, make tasty miso, etc.).
The harmful counterpart is mycotoxins — a general term for mould metabolites toxic to humans/animals; over 300 are known.
Research in Japan took off with the post-war "yellowed-rice" incidents (imported rice carrying liver-damaging fungi), and the 1960 British case where 100,000+ turkeys died from a mycotoxin in their feed.
These events raised mycotoxins as a new concern beyond the usual fermentation/spoilage view.
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Mycotoxins
Aflatoxin
Named after the causative Aspergillus flavus in the 1960 turkey deaths; A. parasiticus was later found to produce it too. Types include B1, B2, G1, G2, M1.
Ochratoxin
Made by A. ochraceus, A. niger, Penicillium viridicatum, etc. Ochratoxin A is nephro- and hepatotoxic; in mice it reportedly caused liver and kidney cancers.
Seed-koji on the market today uses only safe koji moulds that produce no such toxins (Hishiroku has confirmed this genetically).
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Ancestors of koji mould?
A. flavus (one α-amylase gene) → ancestor? → A. oryzae: 99% identical genome; three α-amylase genes; ~12,000 genes on 8 chromosomes (humans ~20,000).
A. parasiticus (aflatoxin-producing) → ancestor? → A. sojae: named in 1944 by Sakaguchi & Yamada (Univ. of Tokyo); one α-amylase gene.
Some conference papers argue A. flavus and A. oryzae are entirely separate lineages.
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The character of koji mould
Koji mould is a microbe too small to see; its spores (conidia) are 3–10 μm across — 10 billion weigh 1 g.
Given suitable temperature, oxygen and nutrients they germinate and spread vigorously by tip growth (germination 30–33°C, growth ~35–38°C, ~98% humidity).
It has three forms — basal hyphae, aerial hyphae and conidia. Hyphae grow ~1 μm/min; after extending 2–300 μm they begin producing protease.
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Jokichi Takamine & Taka-diastase
Takamine (1854–1922), born to a physician father and a sake-brewer’s daughter, worked in R&D in the US. In 1894 he invented the digestive enzyme "Taka-diastase"; in Japan he founded Sankyo (now Daiichi Sankyo) to make and sell it.
Wheat bran was inoculated with seed-koji and cultured; cold water dissolved out the enzymes, which were dried to a powder. Using koji instead of malt in whisky drew the maltsters’ anger — a distillery was even burned down.
"Taka-diastase" appears in Soseki’s "I Am a Cat." In 2015 the National Museum of Nature and Science registered it as Essential Historical Material for Science and Technology.
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The "Microbe Mound" (Kinzuka)
  • Location: Manshu-in Monzeki temple, Sakyo-ku, Kyoto.
  • Title calligraphy by Prof. Emeritus Kin’ichiro Sakaguchi (Univ. of Tokyo).
  • Erected by Takeo Kasabo, former president of Yamato Kasei Co. (unveiled 1981).
Back inscription (paraphrase): offered in sincere reverence to the spirits of the countless billions of microbes that contributed to human survival and were sacrificed.
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(もやし)とは

What is koji spore?

What is koji spore (moyashi)?
Koji mould cultured and processed into an easy-to-use "seed" for making koji.
Koji mould → koji spore granules → koji spore powder.
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Colour and form of koji spore
Koji spore in four colours (green, orange, black, white).
  • Green: for sake, mirin, vinegar, miso, soy sauce.
  • Orange: for shochu.
  • Black: for awamori.
  • White: for amazake, miso, shio-koji, retail koji.
The maker’s goal is to grow koji mould on rice and produce spores in bulk. Culturing takes 120 h at 30°C, 98% humidity.
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Germination rate & spore count
  • Germination rate: 95%+.
  • Spore count: 5×10⁸ /g (granules, 200 g).
  • Spore count: 2.0×10⁹ /g (powder, 70 g).
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Sieving machine
A sieving machine used to separate the spores.
The sieving machine (separating the spores).
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とは

What is koji?

What is koji?
Koji is steamed rice, barley/wheat or soybeans scattered with seed-koji and left for the mould to grow at suitable temperature and humidity.
Types include rice, barley/wheat and bean koji. Soy-sauce koji mixes soybeans and cracked wheat equally. Koji holds many enzymes; culturing takes 48 h.
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Rice koji (daiginjo)
Daiginjo koji at a 40% rice-polishing ratio.
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Barley koji & bean koji
Barley koji (for "mugi-jiro") / bean koji (for "Kinzanji").
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Making rice koji
  • ① Drum-type steamer
  • ② Steam inflow
  • ③ Steaming (40 min)
  • ④ Cooling (to 40°C)
  • ⑤ Koji spore (white spores)
  • ⑥ Scattering the koji spore (seeding)
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Making rice koji (continued)
  • ⑦ Taking it out
  • ⑧ Bed stage (30°C, 24 h)
  • ⑨ Heaping into koji trays (koji room)
  • ⑨ Heaping into a forced-air koji machine
  • ⑩ Finished koji (48 h, tray method)
  • ⑩ Finished koji (48 h, forced-air machine)
As in ⑩, even with the same koji spore, a different making method (⑨) changes the finished appearance.
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Haze — degree of mould growth
Tray-stacking arrangements and how easily the temperature rises (①>②>③>④).
  • Tsuki-haze — spotty penetration.
  • Sou-haze — full penetration.
Haze = the degree of mould growth. "Taking a wet/dry difference" = raising room temperature while lowering humidity.
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Nutrition: white rice vs rice koji
水分MoistureエネルギーEnergyたんぱくProtein炭水化物Carbohydrate食物繊維Fibre
精白米White rice15.5%355 kcal9.2 g74 g0.5 g
米麹Rice koji33.0%286 kcal5.8 g59.2 g1.4 g
Per 100 g edible portion.
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Keywords of koji making
Basic idea: balance the drying rate of the steamed rice against the growth rate of the koji mould.
  1. Seeding: spread evenly — it greatly affects the result.
  2. Turning over: mind the temperature/dryness difference between centre and edge.
  3. Heaping: "koji is decided by the heaping" — judge by penetration and product temperature, not the clock.
  4. After heaping: moisture evaporates and the rice dries out.
Judge every step by observing penetration against product temperature, never by the clock.
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Standard temperature curve for rice koji
Product-temperature over time: turning ~35°C → heaping 40–42°C → naka-shigoto 38°C → shimai-shigoto 40°C → max 41°C → out.
2530354045051015202530354045Temp (°C)Time after seeding (h)31°CTurning38℃Heaping40〜42℃Naka-shigoto38℃Shimai-shigoto40℃Max41℃Out
Standard product-temperature curve (tray method).
  • Judge the heaping timing by the penetration (haze), not the product temperature alone.
  • Set the bed and room temperature by working back from the target temperature at heaping.
  • For small batches, the turning (kirikaeshi) is sometimes skipped.
  • From naka-shigoto onward, control the temperatures according to the target koji (retail koji, amazake, miso, etc.).
Room conditions: 30–32°C, humidity 80–90% (using whole table-rice). This curve is only one example; the actual course varies widely by method and batch.
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Enzyme generation during koji making
As time passes after seeding, α-amylase, glucoamylase and neutral protease all increase (U/g).
種切後After seedingα-アミラーゼα-amylaseグルコアミラーゼGlucoamylase中性プロテアーゼNeutral protease
24時間24 h655751968
30時間30 h7301442007
35時間35 h10731882286
47時間(出47 h (finished)12742642893
Enzyme activity generated (U/g).
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Making koji in small amounts
  • Seed in two stages from 45°C (45°C, 36°C); don’t over-cool.
  • Use 2–3× the normal amount of seed-koji.
  • When wrapped in cloth, work so the product temperature reaches 32–33°C.
  • Keep in mind "drying of the rice < growth of the mould."
Base turning on product temperature ≥40°C, not time; 45°C is fine. Above all, get good penetration on the bed.
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About koji-spore product labels
  • Granules: 200 g = 200 kg batch (sake/shochu/miso); or 360 L = 2 koku (soy sauce).
  • Powder-form: 100 g = 200 kg (miso); or 360 L = 2 koku (soy sauce).
  • Powder: 40–70 g packs, sized by use (miso, soy sauce, sake, etc.).
  • Small packet: 20 g = 15 kg batch (miso/soy/shochu).
  • Granules: koji mould cultured on rice, then dried.
  • Powder-form: sieved spores + ground rice.
  • Powder: sieved spores + pregelatinised potato starch (for mechanical scattering).
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Sake-brewing koji-spore catalogue
Product examples: Tokusen Ginjo, Gekka Hyogin (Hikami-zukuri), No.430, Byakuya, Byakuya 70/50, No.560, Marugin. The catalogue lists each product’s enzyme activity and use.
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Miso & soy-sauce koji-spore catalogue
A catalogue of miso and soy-sauce strains, listing enzyme activity, use and packaging.
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酵素

Enzymes

About enzymes
An enzyme is something made inside living things that mediates chemical change in substances (dictionary definition).
Discovery — gastric pepsin
  • 1752 Réaumur: a bird swallowed meat in a perforated tube → only the meat dissolved.
  • 1785 Spallanzani: gastric juice poured on meat → the meat dissolved.
  • 1836 Schwann: the stomach extract dissolved meat only when acidic — not neutral, not after boiling.
From this, the meat-dissolving substance in the stomach was named "pepsin."
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Diastase
  • 1811 Kirchhoff: a malt extract acting on starch produced maltose (saccharification).
  • 1833 Payen & Persoz: the precipitate from a malt extract digested starch; boiling destroyed it → named "diastase."
  • 1876 Pasteur: proposed calling starch-decomposing enzymes "amylase."
  • 1878 Kühne: proposed the word "enzyme."
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Structure of enzymes
Enzymes are proteins of 20 kinds of L-amino acids joined by many peptide bonds, with a three-dimensional (not merely planar) structure.
  • Primary structure (planar): peptide bonds.
  • Higher structure (3-D): α-helix, β-sheet, random structures (electrostatic, hydrogen and van der Waals bonds).
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Characteristics of enzyme reactions
An enzyme is like special-purpose scissors whose target is fixed; the optimal temperature and pH sharpen its edge.
Substrate specificity: in 1894 Fischer likened enzyme and substrate to a "lock and key." An enzyme acts only on its specific substrate.
Lock and key (substrate specificity): an enzyme acts only on its specific substrate.
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Starch-decomposing enzymes (amylases)
Starch consists of amylose and amylopectin. Non-glutinous rice is 17–23% amylose; glutinous rice is almost all amylopectin.
Amylose (straight-chain)Amylopectin (branched)= glucose
Amylose (straight-chain) and amylopectin (branched).
  1. α-amylase: roughly cuts the α-1,4 bonds within starch.
  2. β-amylase: cuts maltose units from the non-reducing end (abundant in malt).
  3. Glucoamylase: cuts one glucose at a time from the non-reducing end.
  4. Isoamylase: cuts the α-1,6 (branch) bonds of amylopectin.
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Protein-decomposing enzymes (proteases)
Proteins are many amino acids joined together; proteases hydrolyse their peptide bonds.
  1. Proteinases (endo-type): roughly cut proteins into peptides; 7 kinds in koji mould.
  2. Peptidases (exo-type): cut amino acids from the ends (amino-/carboxypeptidases); 11 kinds in koji mould.
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Cooperative action of acid proteinase & ACP
The cooperative action of acid proteinase and acid carboxypeptidase (ACP) on soy protein.
Acid proteinase makes little amino acid but much bitterness; ACP makes amino acids and breaks down bitter peptides. Amino acids rose sharply ~2 h after adding ACP.
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Enzyme character & salt
Same name, different character (α-amylase)
A. oryzae’s α-amylase peaks at 55–60°C, the Bacillus one at 80°C; A. luchuensis’s resists deactivation even at low pH.
Koji-mould enzymes & salt
  • Amylase: not inhibited by salt.
  • Protease: at 20% salt, the breakdown rate falls to ~50%.
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Everyday enzymes — laundry detergents
  • Alkaline protease (from Bacillus): "Top" (Lion, 1979).
  • Alkaline cellulase (from Bacillus): "Attack" (Kao, 1987).
  • Lipase (from Pseudomonas): "Hi-Top" (Lion, 1988).
Surfactant peels off soils; protease breaks down protein soils; cellulase flushes dirt from within the fibre.
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About umami
Food tastes comprise the five: sweet, sour, salty (kanmi), bitter and umami.
Discovery of umami
  • MSG: extracted from kombu by Kikunae Ikeda in 1908; now recognised internationally as "umami."
  • 5′-inosinic acid (IMP): found in katsuobushi by Kodama (1913); Kuninaka (1955) showed only the 5′ form carries umami.
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Umami synergy & the sense of taste
5′-guanylic acid (GMP) was found in shiitake by Kuninaka (1957). Mixed with MSG, umami surges — the "synergy of taste" (kombu × katsuobushi, kombu × shiitake).
The sense of taste
Taste buds (mirai) in the tongue’s papillae sense taste, relayed via nerves to the cerebrum.
  • Sensitivity: bitter < sour < umami < salty < sweet (most sensitive to bitterness = lowest threshold).
  • Adults are keener to sweet/sour, children to bitter; salty barely differs.
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Example — amazake & fermented soy milk
  • Active enzymes: α-amylase, glucoamylase, neutral protease, acid carboxypeptidase, leucine aminopeptidase.
  • Reaction 55–60°C (optimal for amylases; proteases work at ~60%).
  • Reaction pH 6–7 (neutral).
Unadjusted soy milk (100 ml): protein 4.5 g, fat 3.2 g, carb 1.2 g. Polished rice (100 g): protein 6.8 g, fat 1.3 g, carb 75.5 g. Water: zero.
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Amino-acid generation: koji × soy milk
To observe amino-acid generation by the mould’s proteases, soy milk (not milk casein) was used as substrate. Rice and barley koji made with our white-spore seed-koji were saccharified overnight at 60°C with water or soy milk, then analysed.
Results: soy milk yielded more amino acids than water, and barley koji more than rice koji — barley is higher in protein, so the mould makes more protease as it grows.
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Amino-acid analysis (rice koji)
Amino acids in fermented soy milk (rice koji × soy milk) vs rice-koji amazake (rice koji × water), mg/100 ml. Using soy milk gives more, both in total and per amino acid.
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Amino-acid analysis (barley koji)
Amino-acid analysis of barley koji × soy milk (strains Cho-haku, improved Cho-haku, Mugijiro, SR-108). Totals reach roughly double those of rice koji.
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参考文献

References

References
  • "The Mystery of Washoku and Umami" — Katsuhiko Kitamoto (Kawade Books).
  • "Enzymes" — Eiji Ichishima (Tokai University Press).
  • "More Tales of Enzyme Resources" — Eiji Ichishima (Tohoku University Press).
  • "An Invitation to Fermented Foods" — Eiji Ichishima (Shokabo).
  • "The Story of Koji Mould and Koji" — Takeo Koizumi (Korin).
  • "In Praise of Fermented Foods" — Takeo Koizumi (Bungeishunju).
  • "Kojigaku (Koji Studies)" — ed. Hideya Murakami (Brewing Society of Japan).
  • "The Science and Technology of Soy Sauce" — ed. Tatsujiro Tochikura (Brewing Society of Japan).
  • "The Medieval Japanese Popular World — A Thousand Years of the Nishi-kyo Jinin" — Akiko Saegusa (Iwanami Shoten).
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